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Pneumatic Sanitary Diaphragm Valves / Mushroom Valves With EPDM And PTFE Valve Seat
Applications:
HYHAU's stainless steel sanitary valves are applicable to a wide range of manufacturing industries:
1. Bio-Pharm
2. Food
3. Beverage
4. Dairy
Steel material | Product wetted parts | AISI 316L / 304 forged (1.4404 / 1.4306) | Provided with material inspection report |
Other steel parts | AISI 304 | ||
Seal material | Standard | EPDM+PTFE | All seal materials comply with FDA 21CFR117.2600 |
Options | VMQ | ||
Pressure | Working pressure | 0 ~ 10bar (0 ~ 145psi) | |
Control air pressure | 5 ~ 8bar (70 ~ 120psi) | ||
Temperature | Working temperature | EPDM: 14 ~ 248°F (-10 ~ 120°C) VMQ: -58 ~ 356°F (-50 ~ +180°C) FPM: -22 ~ 446°F (-30 ~ +230°C) | |
Sterilization temperature | 302°F (150°C, Max. 20 min) | ||
Surface treatment | Inside surface treatment | Ra 16 ~ 32µin (0.4 ~ 0.8µm) | |
Outside surface treatment | Ra 32 ~ 63µin (0.8 ~ 1.6µm) | ||
Connection | The welding diameter | Welding ends: DIN 11850-2 with 11850-1 / SMS / 3A / ISO Series, etc. | |
End connections: butt-welded, sanitary clamp, T-type, U-type or others upon request. | |||
Pneumatic control | Normally Closed (NC) - Air to open and spring to close; Normally Open (NO) - Air to close and spring to open; Air to Air (AA) - Air to open, air to close. |
Materials:
Materials: AISI-316L
Size: 1/4''
Diaphragm: EPDM + PTFE
Sizes available from 3/4" to 3" (3/4", 1", 1 1/2", 2" 2 1/2", 3")
DN20-DN80 (DN20, DN25, DN40, DN50, DN65, DN80)
Valve body: AISI 316L.
Valve seat: EPDM+PTFE
Max. working pressure: 145psi (10bar)
Working temperature range: -22 ~ 266°F (-30 ~ 130°C), or higher upon request.
Inside treatment: Ra 16-32μin (0.4-0.8μm), Ra 25 (0.5μm) is the default.
3-way body 2-Way body
The seal materials comply with FDA177.2600 standard. Using proprietary technology, the diaphragm uses a combination of EPDM and PTFE, which is secured using SS bolts. The sealing part where contact with the medium is of PTFE material, it has good cold resistance -13°F (-25°C), excellent heat-resistance 482°F (+250°C), tolerance to most chemicals, and excellent abrasion resistance to medium flow.
Diaphragm valves, ,manually or pneumatically operated, are specially designed to use on hygienic and aseptic processes in the pharmaceutical industries, The valves is excellent for flow control as well as for on/off duties. Diaphragm valves are widely applied to CIP/SIP.
Operating principles:
The diaphragm provides the body seal as well as the seat seal. There are no paths to the outside environment and as such the valve is suitable for aseptic processes.
As the valve is closed a pressure pad which supports the diaphragm moves towards the sealing face on the body. As the pressure plate moves the diaphragm flexes and is forces down onto the seal area in the centre of the body thus closing off the flow path through the body.
The inter-relationship of body to the pressure plate prevents over compression of the diaphragm. The valve can be actuated either manually or pneumatically are controlled by control tops and solenoid valves.
Technical parameters:
Working temperature: -10℃ to +120℃
Parts in contact with the handling material: SS316L,
Other stainless steel parts: SS304
3A | Size | A | B | C | D | E | F | I | H | L |
3/4"-1" | 127 | 25.4 | 50.5 | 83 | 19.05 | 25.2 | 15.75 | 5.5 | 93/103.5 | |
3/4"-1 1/4" | 146 | 31.8 | 50.5 | 85 | 19.05 | 25.2 | 15.75 | 8 | 93/103.5 | |
3/4"-1 1/2" | 160 | 38.1 | 50.5 | 87 | 19.05 | 25.2 | 15.75 | 10.5 | 93/103.5 | |
3/4"-2" | 190 | 50.8 | 64 | 105 | 19.05 | 25.2 | 15.75 | 14.5 | 93/103.5 | |
1"-1 1/4" | 146 | 21.8 | 50.5 | 103.5 | 25.4 | 50.5 | 22.1 | 6.5 | 93/103.5 | |
1"-1 1/2" | 160 | 38.1 | 50.5 | 105.5 | 25.4 | 50.5 | 22.1 | 8.5 | 93/103.5 | |
1 "-2" | 190 | 50.8 | 64 | 109.5 | 25.4 | 50.5 | 22.1 | 14.5 | 93/103.5 | |
1/4"-1 1/2" | 160 | 38.1 | 50.5 | 125 | 31.8 | 50.5 | 28.5 | 6 | 107/124.5 | |
1 1/4"-2" | 190 | 50.8 | 64 | 127 | 31.8 | 50.5 | 28.5 | 13 | 107/124.5 | |
1 1/2"-2" | 190 | 50.8 | 64 | 134 | 38.1 | 50.5 | 34.8 | 13 | 107/124.5 |
DN | Size | A | B | C | D | E | F | I | H | L |
DN20/25 | 127 | 28 | 50.5 | 83 | 22 | 50.5 | 19 | 5.5 | 93/103.5 | |
DN20/32 | 146 | 34 | 50.5 | 85 | 22 | 50.5 | 19 | 8 | 93/103.5 | |
DN20/40 | 160 | 40 | 50.5 | 87 | 22 | 50.5 | 19 | 10.5 | 93/103.5 | |
DN20/50 | 190 | 52 | 64 | 105 | 22 | 50.5 | 19 | 14.5 | 93/103.5 | |
DN25/32 | 146 | 34 | 50.5 | 103.5 | 28 | 50.5 | 25 | 6.5 | 93/103.5 | |
DN25/40 | 160 | 40 | 50.5 | 105.5 | 28 | 50.5 | 25 | 8.5 | 93/103.5 | |
DN25/50 | 190 | 52 | 64 | 109.5 | 28 | 50.5 | 25 | 14.5 | 93/103.5 | |
DN32/40 | 160 | 40 | 50.5 | 125 | 34 | 50.5 | 31 | 6 | 107/124.5 | |
DN32/50 | 190 | 52 | 64 | 127 | 34 | 50.5 | 31 | 13 | 107/124.5 | |
DN40/50 | 190 | 52 | 64 | 134 | 40 | 50.5 | 37 | 13 | 107/124.5 |